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The manufacturing process of hot glue stick adhesives involves several stages, including adhesive formulation, adhesive mixing, and the use of adhesive mixing machines. Adhesive mixing machines play a crucial role in the production of hot melt adhesives as they ensure proper blending of raw materials to create a uniform and consistent adhesive formulation.
A hot glue stick production line (polyamide glue stick) is designed specifically for manufacturing adhesive glue sticks using polyamide as the main thermoplastic polymer. Polyamide glue sticks offer excellent bonding strength, flexibility, and heat resistance, making them suitable for various applications, including woodworking, construction, and automotive industries.
Hot Glue Stick Production Line
· Powder Feeding System
· Air Storage System
· Dust Filter
· Material Storage Tank
· Powder Transfer Tank
· Reactor
· Mixutre Transfer Tank
· Screw Extruder
· Converying Water Sink
· Chiller System
· Packaging System
The Powder Feeding System in a hot glue stick adhesive production line is responsible for accurately and continuously delivering powdered additives into the adhesive formulation. It ensures precise and consistent mixing of additives such as fillers, stabilizers, colorants, or reinforcing agents with the molten adhesive. The system typically consists of a hopper, feeder mechanism, and control unit to regulate the flow rate and maintain desired proportions.
The Dust Filter in a hot glue stick production line is a vital component that helps maintain a clean and safe working environment. It functions by capturing and filtering out airborne particles and dust generated during the manufacturing process. The filter prevents these contaminants from entering the surrounding air, thereby reducing the risk of respiratory issues for workers and preventing product contamination. It typically consists of a filter media that traps the particles and a fan or suction system that draws in the air.
The Mixing & Storage System in a hot glue stick adhesive production line is responsible for blending the raw materials and storing the adhesive formulation before it is further processed. It comprises various components such as mixing tanks, agitators, heating systems, and temperature control mechanisms. The system ensures thorough and consistent mixing of the ingredients, including polymers, resins, additives, and solvents, to achieve the desired adhesive properties. It also provides a controlled environment for the adhesive to cool and solidify, allowing for proper storage and subsequent processing.
The Reactor in a hot glue stick production line is a key component responsible for the polymerization and chemical reactions that convert raw materials into the adhesive formulation. It provides a controlled environment, typically under elevated temperature and pressure, to facilitate the reaction between monomers, polymers, and other additives. The reactor ensures the desired molecular structure, viscosity, and adhesive properties are achieved. It typically consists of a vessel, heating elements, agitators, and temperature and pressure control systems.
The Hot Melt Extrusion in a hot glue stick production line is responsible for melting and homogenizing the adhesive formulation to transform it into a molten state by screw extruder. It consists of a rotating screw inside a barrel that applies heat and pressure to the solid adhesive material. As the screw turns, it transports the material through the barrel, gradually increasing the temperature to melt the adhesive. The extruder also incorporates mixing elements to ensure uniformity and homogeneity of the molten adhesive. The molten adhesive is then extruded through a die to form the desired shape, such as sticks or pellets, for further processing or packaging.
The Convey Water Sink in a hot glue stick production line is a component designed to cool and solidify the adhesive sticks or pellets after they have been extruded. It typically consists of a conveyor belt or system that transports the freshly extruded adhesive through a water bath or cooling chamber. The water in the sink absorbs the heat from the molten adhesive, rapidly lowering its temperature and promoting solidification. This cooling process ensures that the adhesive maintains its desired shape and physical properties. The Convey Water Sink is crucial in preventing deformation, improving handling, and enabling efficient packaging of the hot melt adhesive products.
The Chiller System in a hot glue stick production line is responsible for maintaining and regulating the temperature of various components and processes involved in adhesive production. It utilizes a refrigeration unit or cooling system to lower the temperature of circulating fluids or equipment. The Chiller System helps control the temperature of the adhesive formulation, cooling systems, molds, or other critical components, ensuring optimal operating conditions. By maintaining precise temperatures, the chiller system promotes consistency in adhesive quality, prevents overheating or degradation, and enhances the overall efficiency of the production line.
1) JCT has designed and manufactured hot melt adhesive equipment for more than 20 years. It has provided many production facilities for many hot melt adhesive factories, and has met many hot melt adhesive technology engineers, and has strong technical team.
2) if the customer needs, we can provide technical support.
Specifically included:
(1) according to the customer needs to produce products, provide reasonable
equipment selection, equipment matching;
( 2 ) According to the requirements of the customer to provide the latest production
formula, mature production process;
(3)Provide the cost accounting of raw materials;
(4)supply of raw material suppliers;
(5)Answer the problems in the process of production in a timely manner.
The JCT machinery has been producing industrial mixing, dispersing, kneading, blending and drying for over 15 years since 2006. JCT machinery now has over more than 10 product lines are ready for helping you find out best solution of your project. We take make the mixing more easier as our belief and purpose in order to increasing the durability and applied in various industries including cosmetics, chemical, plastics, battery slurry, inks, pharmaceuticals, plastics, adhesives, sealant, electronic pastes and glues etc. We design and customize for every unique project by starting with 3D craft explosion, Our reliable team of engineers, sales managers, marketing and product analyzers are always ready for solving your inquiry and question on applications.
Q : Can you send the formula for the products we want to make ?
A : Our machines can be used for many kinds of product making ,such as Resin , Paint, Adhesive , Cosmetic , Food , Chemicals . There are many kinds of these products , so it's impossible for us to know all the formulas and technologies . We can assist you to find the raw material list you need , and after you place order with us , we can help you to find formula and technology , there will engineers to teach you how to make the product , and the cost will be on your account.
Q : Do you have machines in stock ?
A : Yes , but just the small-scale machines Machines are different with other products , most of the large-scale machines are designed according to our customers 'requirements different customers have different production requirements , so the technical parameter is different for most machines On the other hands , most of the our machines will cover a large area , so once the machines are finished , we will effect shipment after QC .
Q : Can you send the detailed drawings of the machine to us before we place order ?
A : We can send you a draft drawing of the machines , and after you place order and pay the deposit , our engineer will design the send you the detailed drawings . Once you confirm without questions , we will put it into production.
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